Custom Cat Toys

Custom Plastic Housing & Injection Molding Case

This project is a custom-manufactured UFO-style interactive cat toy, developed for a smart pet product client. The product features a circular ABS plastic housing with a transparent central dome integrating electronic components and motion detection functionality.

Our role focused on custom mold development, high-quality ABS injection molding, structural optimization, and mass production support.

• UFO-inspired circular design
• ABS plastic outer shell
• Transparent center cover for electronic module
• Integrated motion sensing / laser interaction module
• Compact structure suitable for electronic assembly
• Smooth surface finish and durable impact resistance

We developed dedicated injection molds based on customer structural drawings, ensuring:

• Accurate dimensional control
• Smooth mold release
• Consistent surface quality
• Long-term mold durability

The housing is manufactured using premium ABS material, offering:

• Excellent strength and rigidity
• Good impact resistance
• Stable dimensional performance
• Suitable surface texture and appearance

Strict process control was applied to ensure color consistency and minimal shrinkage marks.

The product structure required:

• Tight fit between upper shell and transparent dome
• Precise alignment for internal electronic components
• Accurate button positioning

Our precision molding capability ensured stable assembly and reliable product performance.

With experience in smart home and smart pet products, we understand:

• Internal space planning for PCB and sensors
• Heat dissipation considerations
• Structural reinforcement without increasing weight
• Clean and modern exterior aesthetics

• Stable mass production achieved
• Consistent surface and dimensional quality
• Smooth integration with electronic assembly
• Reliable long-term performance

This case demonstrates our capability in custom shell design, mold making, and ABS injection molding for smart electronic consumer products.

PHQH provides one-stop services including:

• Structural engineering support
• In-house mold manufacturing
• Injection molding production
• Assembly coordination

We support OEM / ODM projects for smart home and smart pet product brands worldwide.